How to Build a Custom Heavy-duty Bumper

Heavy-duty bumper

If you’re in the farming, landscaping, construction, shipping, or maybe in the courier business, having a truck is really handy. However, since your business requires you to carry big and heavy stuff on your truck’s cab, driving on reverse could sometimes be a pain. Over time, drivers of such trucks just get used to estimating the space left they have behind while backing up – because they don’t actually see what’s behind their truck. And so, to avoid damaging their trucks’ bumpers when they do back onto something, most truck owners opt to place a more heavy-duty bumper, most especially in their truck’s rear.

Do you know that you could actually do your own heavy-duty bumper for your truck? Apart from being such a money-saver, it could also hone your DIY and fabrication skills. So, if you’re one who’s up for the challenge and determined to save some bucks on a custom bumper, then hear us out. It’s actually quite easy. With just the right tools, ample amount of time, some DIY skills, and a lot determination, you can greatly enhance not only the appearance but also the functionality and safety of your not-so-new or old trucks.

Our team of expert truck wreckers Melbourne who have been in the automobile industry has put together a helpful guide so you could easily make a heavy-duty bumper for your truck – according your own taste, preferences, needs, and of course, budget. So as your trusted cash for trucks company, we suggest you try this one out:

1. Decide on what type of bumper you want and need.

Since you making something from scratch, it’s essential that you decide exactly what kind of custom bumper you are going to fabricate. Choose the kind of material you want by basing it on how heavy-duty you want it to be. If you are using a light truck, we suggest you go with stainless steel. If you prefer to work with more lightweight, cheap, and easy-to-handle material, you may opt for fiberglass. More truck DIYers also use aluminum and carbon steel pipes.

Moreover, you may also opt to enhance your bumpers with rubber guards, additional lighting, a trailer hitch, and more. Remember, you’re the boss, so you can make it however you want to.

2. Check out the details of your original (manufacturer) bumper parts.

Before you actually draw out your plan for your new bumper, we also recommend that you check out your OEM parts catalog. As much as possible, you would want to use as much original parts as that will definitely help you save time, energy, and money later on. Plus, if it’s your first time, using these original parts would increase your chances of success (on the DIY project) and, it’ll help in making sure your heavy-duty bumper is really durable. Thus, the parts like brackets, wiring guides, and the like will definitely be more handy.

For example, when you remove your old bumper, it’s best if you save the original fasteners. In most trucks, the original bumpers are attached to each other so that it’s easier to tighten them. Thus, even if you try to hold its nut against the bolt, you’ll no longer need a second wrench just to make sure it’s tight and secure.

3. Plan out and design your DIY bumper.

It’s always good to build a model when you’re doing a project just like this. For example, if you’ve decided to make a bumper out of fiberglass, you will need to make a mold out of foam or even just cardboard. You may also use a cardboard or foam model for a building a metal bumper.

Let your creativity flow! Draw on your cardboard template so you could check the placement of the trailer hitch, license plate lights, and some of the things that you’d want to attach to your bumper later on. If you prefer not to drill any more holes in your truck’s undercarriage, then just make use of the original mounting holes, then plan it out according to your new design. Of course, you’d have to hold your template and model against the truck so you could see if it really lines up.

4. Start building!

Now depending on the type of bumper you have chosen to make, you would have to prepare a complete set of tools to work on it successfully. There would be projects where you’ll need to have a drill set, welding materials, and sometimes even some chemicals. In example, if you decided on a metal bumper, you’d need more tools and a larger place to work in. Even your design is simple, you’d still have cut different lengths of pipes. Plus, you will have to bolt it into the frame.

Whereas when your DIY project is a fiberglass bumper, there are also unique requirements. You will need to treat it with polyester primer, molding wax, and aerosol gelcoat. By doing so, you’ll be able to keep the resin from sticking on your mold. So what you need to do is, lay several sheets of fiberglass into your mold, bind them together using the resin, and then let them dry. Also, when you work on fiberglass projects, you must always choose to do it in a well-ventilated area.

If you have the talent, skills, and experience, you may also cut and bend sheet metal if you’re keen on making a more traditional-looking bumper for your truck.

5. Make sure it’s protected from rust!

As much as your budget will allow, it’s really recommended that you choose materials that are proven and tested rust-resistant. Because the space between your frame and bumper is a place where dust and debris could accumulate, it could also trap water and moisture. So eventually, it’s going to cause corrosion. To prevent this, you may already treat the inside of custom bumper immediately after making it. You may spray it with protective undercoat – products that can easily be bought in the market.

Deciding to build a custom heavy-duty bumper for your beloved truck is indeed a great move to save money, test your creativity, and further your DIY experience. However, you also need to remember that when you’re half-hearted on the project, when you use poor materials, when you fail plan well, and when you skimp on time and details, the results could be a total disaster – you may end up spending more money and having more headaches than you had originally planned. So make sure you follow our tips so you could successfully fab your very own custom heavy-duty bumper.

If your old truck is simply not roadworthy that even a custom bumper or any new component simply won’t cut anymore, maybe it’s about time you let it go and get a new truck for your business. They say your truck says a lot about as a business owner. So what do you say, do want to admit to yourself and say, “I need to sell my truck.”? If so, Advance Truck Wreckers has got you covered. We are a leading cash for old trucks and cash for scrap trucks service provider. That is why for more than two decades, many Melbournian truckies have been choosing to trust us. So if you want to work with the most reputable used truck buyers, call us now! Dial 0405063700.

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